Calculation of LED lighting. LED luminaires for industrial premises

The production process is usually organized in industrial facilities characterized by large premises, considerable space and high ceilings. This imposes certain requirements on lighting devices that provide lighting for production workshops, warehouses, exhibition areas, offices, and trading floors.

A little about this lighting

Industrial lighting should be flood lighting (no sharp transitions between dimly lit and light areas), economical and uniform. Must ensure compliance with sanitary and hygienic standards and not have a negative impact on labor productivity.

For such conditions, appropriate lighting devices are specially developed: modular systems with fluorescent lamps, lamps with sufficiently powerful high-pressure gas-discharge lamps.

Classification and varieties

Classification by radiation source:

• Artificial (lamps, spotlights, led lights(led));
• Natural;
• Combined.

Artificial industrial lighting is provided by natural light sources - direct sunlight and other light fluxes scattered in the atmosphere. Natural lighting at industrial facilities is provided in the following ways:

1. Lateral: light fluxes enter the workshop, warehouse, trade/exhibition area through window openings, skylights (spotlights and other lighting equipment act as a source).
2. Top: the flow is supplied due to skylights installed in the ceilings.
3. Mixed: the first two points are combined.

Natural flows are better perceived by the human eye, but are insufficient for organizing production processes and are unreliable, since the level of illumination is constantly changing due to changing times of day, changes in cloudiness, and precipitation. All of the above can complicate working conditions. In some cases, direct sunlight is not allowed, and uniformity is ensured natural light is complicated by the design of buildings (location of door and window openings), layout of premises, and systemic shortcomings of translucent structures.

Classification by functional purpose: artificial lighting by functional purpose is divided into work, evacuation, emergency, duty and security (for example, floodlights on the protected perimeter of an enterprise). By location of sources: local, general, combined.

With general lighting, lamps are installed evenly in the upper part of the production premises, taking into account the location of workplaces (general localized lighting) or not (general uniform lighting).

Local industrial lighting complements the general one and is divided into portable (12-36 V) and stationary. Provides lighting for individual workplaces. Emergency: ensures continuity of the production process when the main lighting is turned off. Light sources must be powered by independent sources (diesel power plants, batteries, etc.), emergency lighting devices must be turned on when the power supply to the main working lighting lamps is turned off.

Evacuation is used to evacuate people from premises in cases of emergency shutdown of working lighting. Security, as a rule, ensures proper illumination of the perimeter of protected areas with street floodlights and other light sources.

Lamps are divided into:

• Under a fluorescent lamp
• Street
• Under an incandescent lamp
• Spotlights
• Ballasts devices
• Gas discharge lamps
• For high spans

Requirements and standards

According to SNiP P-4-79, it is required to provide daylight to all production, warehouse, and utility rooms. Lesser requirements are imposed on warehouses with short-term occupancy of people, underground premises, and a number of other technological premises. Sanitary and hygienic standards do not allow the use of only local lighting, since in this case it is impossible to achieve acceptable uniformity of illumination of neighboring areas.

General lighting lamps with combined lighting must provide an illumination of at least 10% of normal, but not less than 50 lux for incandescent lamps and 150 lux for gas-discharge lamps. In rooms, the minimum should be Emin =0.5 lux. In open areas: Emin =0.2 lux. For security lighting (spotlights, etc.) the minimum value is: Emin = 0.5 lux at ground level.

Criteria for choosing luminaires for industrial premises

Main criteria: safety, light weight, low cost, long service life, efficiency in terms of energy consumption, minimum amount of glare, sufficient amount of light per unit of energy, functionality, uniform distribution of light fluxes. In areas with high humidity levels, it is recommended to install waterproof floodlights and other lighting fixtures. In workshops and technology laboratories, ceiling pendant lamps with a directional beam (light stream) are usually installed.

Selection criteria for design:

• The main selection criterion for design comes down to the selection of lighting equipment according to the degree of protection from influences environment(IP).
• Protection degree IP20: Used in dry, hot rooms. It can be used at high humidity if the cartridge is made of moisture-resistant materials with good insulating properties.
• Protection degree IP22: Recommended for workplaces with chemically aggressive environments and high air humidity.
• Protection degree IP44: Suitable for areas with high dust levels.

Selection by lighting parameters:

Lighting parameters: glare and light distribution. Light distribution characterized by a luminous intensity curve (LIC). KSS can be cosine (D), wide (W), semi-wide (L), deep (D), concentrated (K), sine (S), uniform (M). According to ability light distribution lamps are divided into:

• Direct light (P). For rooms with high ceiling heights (more than six meters) and low reflective ability of walls and ceilings, ceiling or wall lamps or spotlights with KSS type K are usually selected. For ceiling heights of less than six meters and with high reflective ability of working surfaces and floors - types G or D.
• Scattered light (P). Optimal for educational, administrative buildings, laboratories (KSS type L or D).
• Mainly direct light (H). With high reflective ability of surfaces.
• Mainly reflected light (B) and reflected light (O). used in architectural lighting.

Energy Saving Choice:

When taking into account energy savings, you can start from the height of the ceilings. For ceiling heights of less than six meters, a large number of low-power light sources (LL and LN) are usually used. For ceilings above six meters, it is usually more profitable to use fewer lamps of higher power (DRI, DRL, DNAT).

Also, when choosing light sources and their location, take into account the absence of glare. Shadows, pulsations, reliability of fastenings, ease of access to lighting devices for their maintenance, length of electrical wiring and ease of installation.

LED lamps

LED lights LEDs for industrial use have the following advantages:

1. Long service life (up to 25 years, more than 100,000 hours);
2. Low payback period (from 2/3 to 3 years);
3. Cost-effective (3-12 times savings);
4. High light transmission index;
5. LED lamps do not require maintenance;
6. The light spectrum of LED lamps is close to the spectrum of natural light (sun rays);
7. There are no restrictions on the time of continuous operation.

Structurally and functionally, floodlights and other LED lamps (led) are divided into lamps for mounting on the ceiling, street and pendant. Suspended LED lamps (led) are distinguished by the presence of a movable console, which allows you to adjust the installation principle of the device and arbitrarily change the angle of incidence of the rays.

Currently, a wide variety of industrial lamps are produced: ceiling-mounted and surface-mounted, wall-mounted, pendant (mounted using special cables and hangers), floor-mounted and recessed into the floor. Appearance and dimensions are different, but it is possible to systematize a wide range depending on the recommended installation height and scope of application.

Industrial luminaires for high rooms (with ceiling heights of 6 meters and above)

The most popular hanging models "Dome" or "Bell" type- Montblanc, Prizma, Everest, HBA. The suspension/cable may be included in the delivery set; for some models it must be ordered separately.

Modifications available:

• for incandescent lamp - HBN100;
• under CFL- HBA CFL, HBN, HBM;
• under MGL- HBP, HBX, Everest HI;
• under DNAT- HBA S, Everest HS, HBO S;
• under DRL-HBT,
• innovative LED(LED Montblanc LED, Prizma LED, HBL LED);
• induction models - Everest 1300 F71, Everest 1200 E72.

The emergency option in such luminaires is implemented through a spare halogen lamp 150 W (EL option on HBA models, SWITCH option on Everest luminaires), which operates from the emergency power supply, providing constant illumination for safe evacuation or completion of urgent work. Power supply - separately for each lamp. In the absence of an emergency network, it is possible to equip the lamp with a special relay, which will ensure the operation of the spare lamp for some time sufficient for safe evacuation - the SWITCH option for the Everest lamp. The spare lamp maintains an illumination level of at least 5 lux (at a installation height no higher than 11 meters).

Lamps of the "Dome" or "Bell" type, in addition to their main industrial purposes, are often used by designers in lighting exhibition halls and car showrooms, hotel entrances and other institutions with high ceilings.

Surface-mounted or ceiling-mounted industrial luminaires for rooms with high ceilings

This group includes fluorescent lamps with the ability to install 3-6 fluorescent lamps of various powers (Sky SPORT, STOCK) and lamps for MGL, DNAT, DRL (Norte, LB/S). The latter can be equipped with a symmetrical reflector for flood light (Norte, LBS/S) or asymmetrical to create powerful accent lighting (LBA/S). Most luminaires have a protective grille available to order.

Lamps for MGL, DNAT and DRL are mounted on the surface of the ceiling indoors or under a canopy and are suitable for lighting industrial enterprises, gas stations, warehouses, sports grounds, as well as train stations and airports. Sky SPORT and STOCK lamps are mounted on the ceiling in an indoor space (STOCK IP54 - also under a canopy) and are suitable for lighting production sites, warehouses, shopping centers; Additionally, installation on hangers is possible. Sky SPORT is the ideal solution for sports fields.

Recessed industrial luminaires for rooms with high ceilings

Series LB/R. The lamps are equipped with metal halide, sodium or mercury lamps; models with symmetrical (

Directly from the manufacturer in Moscow!

High-quality, reliable, efficient lighting devices are the basis for energy saving in an enterprise. Energy-saving LED lamps with a degree of protection higher than IP40 and a power of 50W to 200W for ceiling heights from 3 to 16 meters are suitable for lighting industrial premises. The installation of LED lamps in industrial premises significantly contributes to energy saving at the enterprise, since, in comparison with lamps with DRL and HPS lamps, LED lamps consume several times less electricity with a similar luminous flux.

In addition to energy-saving characteristics, LED lamps for lighting industrial premises have another valuable advantage over analogues with gas-discharge lamps - a minimum pulsation coefficient (

Need to illuminate production? Fill out the application and receive a free lighting estimate!

Advantages of LED lamps

LED lamps for industrial premises are reliably protected from power surges, mechanical damage and moisture. See for yourself:

Buy lamps for industrial premises in Moscow from the manufacturer at a low price
Price list for lamps for industrial premises in Moscow: price, photo, characteristics

LED lighting and energy saving in the enterprise

Practice shows that the transition to energy-saving LED lamps reduces energy consumption in production by 75-80%. This means that every year companies that have managed to modernize their lighting system save millions of rubles, while other enterprises continue to spend astronomical amounts on electricity, replacement and disposal of lamps, maintenance, etc.

A simple example. Shop brick factory illuminated by 84 lamps with 700 W DRL lamps. In conditions of round-the-clock operation of the lamps, the energy consumption was truly colossal. DRL lamps that had worked for 1-2 years began to dim, change the shade of their glow and burn out one after another. On top of that, workers complained about dim lighting and annoying flickering.

The management of the enterprise set the following tasks for our specialists:

• increase illumination in workplaces to 200 Lux
• reduce lighting costs by at least 7 times

Here's what we ended up with:

WAS	BECAME
Lamps with 700 W DRL lamps	LED lamps 100 W
Quantity: 84 pcs.	Quantity: 40 pcs.
Annual energy consumption:	Annual energy consumption:
700 W x 84 pcs. x 24 hours x 365 days = 515,088 kW	100 W x 40 pcs. x 24 hours x 365 days = 35,040 kW
Electricity costs:	Electricity costs:
515,088 kW x 4.5 rub. = 2,317,896 rub. in year	35,040 kW x 4.5 rub. = 157,680 rub. in year

Saving: RUB 2,317,896 - 157,680 rub. = 2,160,216 rub.

In addition to significant financial benefits, the use of LED industrial lighting fixtures has a positive effect on the health of the employees themselves. Often, the pulsation coefficient (flickering) of lamps with HPS and DRL lamps reaches 80%, which negatively affects human performance and health. And if an employee works on high-risk machines, daily overwork due to poor-quality lighting can lead to injury. As a rule, in factories the operation of lamps takes place at a considerable height and does not require significant costs for renting a tower to replace lamps. The LED lifespan is 100,000 hours!

Industrial LED luminaires, depending on their purpose, are divided into several types and differ in the type of mounting, technological features of the housing, degree of protection from environmental influences, luminous flux, color temperature and other characteristics.

Modern industrial LED luminaires for high rooms for last years significantly replaced previously traditional lighting sources. They are the best option for replacing outdated lamp products that do not meet modern requirements in the field of energy efficiency and reliability. Popular industrial LED lamps have wide range for use. Industrial facilities are characterized by large areas that require lighting. Traditional lamp lighting devices are unable to effectively distribute light over a large area. The costs are too high, which negatively affects the competitiveness of products.

Where are IP65 industrial LED luminaires used?

They are most often installed at industrial facilities and buildings:

• industrial enterprises;
• construction sites;
• warehouses and hangars.

Modern lighting designs for enterprises necessarily take into account the load created by lighting sources. Experts recommend paying close attention to the correct selection of lighting fixtures for industrial facilities.

Modern LED lamps are able to provide uniform illumination of the work area. Optimal lighting levels will have a positive impact on safety and productivity. You cannot skimp on high-quality light sources for industrial facilities.

To ensure optimal lighting levels, a smart decision would be to buy industrial LED ceiling lights that offer an optimal price-quality ratio.

Advantages of LED models:

• significant energy savings;
• high quality lighting;
• long service life;
• reliability and durability;
• convenient and simple installation;
• low payback period;
• high level protection from external influences;
• uniform light distribution.

Experts state that LED devices will soon completely displace outdated lamp models from the market. On our website you can select and buy industrial lamps from a wide selection of equipment of this type at an affordable price. The buyer can save a lot of free time, because popular models are in one place. The most popular are pendant lamps that do not take up much free space and are compact in size.

The LEDCOM company sells equipment for industrial LED lighting and has dealer relationships with leading Russian manufacturers of LED equipment. Due to this, you can buy industrial LED lamps in Moscow cheaper than from the factory itself, and also get good service, warranty service and have no doubt about the originality of the product you are purchasing. In the online store you can order delivery of lighting devices not only in Moscow and the Moscow region, but also in St. Petersburg and other cities of Russia.

Industrial LED lamps in Moscow

The Vinci company sells ceiling lamps for industrial premises. The product catalog offers enterprises and organizations a range of pendant lighting devices for the ceiling, aimed at operation in workshops, warehouses and other premises with harsh conditions (dust, pollution, etc.). Our catalog contains LED devices of the required power that will delight you with functionality, practicality and durability.

Advantages of LED lamps

The Vinci company sells industrial LED devices with the following advantages:

• Economical. They are highly energy efficient compared to traditional lamps, do not overload the power grid and save up to 70% of energy resources.
• Create bright and soft lighting. Thanks to the uniform distribution of light, there are no shadow areas, which increases the level of safety in the workplace.
• Protection degree IP 54 and higher. The devices have a degree of protection IP 54 and higher, which makes them possible to use in dusty and damp places.
• Eliminating the strobe effect. Thanks to instant activation and the absence of pulsation, human vision is protected from heavy loads.
• Operational life. Capable of working up to 50 thousand hours.
• No maintenance required. They do not require maintenance throughout their entire operational life.
• Design. Implemented in high-tech style, they fit into the interior of production premises.

Criteria for selecting industrial LED devices

LED industrial lighting requires proper organization, as it affects safety and productivity. When choosing devices, pay attention to the protection class, supply voltage, number of LEDs, brightness and power. In addition, luminaires with different types fasteners Hanging devices attached with special cables are popular because it is possible to adjust the height and lower the lamps to the desired level.

Advantages of cooperation with Vinci

Our company offers to buy inexpensive industrial LED lamps, provides a guarantee for the products and organizes prompt delivery of goods to all regions of the country. If necessary, the company’s employees will carry out design work and help select and install suitable lighting, taking into account the characteristics of a particular production facility. Contact the sales department to clarify the cost of services and specifications lamps of interest.